Mr. Lefebvre,
After reading all of the preceding related to large heavy lift birds and Pixhawk, I have a couple of questions relative to using Pixhark in a heavy lift bird that likely has a lot going against it. I have an A2 I'm working with now that is it was human I would have killed it and put it out of my misery already. I also have a large frame quad with 28" props and 170 kv motors that generate their own set of issues.
Reading about the PID set up necessary to obtain a good lift off that could encounter issues in hover, and vice versa with obtaining good hover response but suffer at lift off, could Pixhawk work in current format if center C/G was moved to as low a point on the airframe as possible? The current plan has the aircraft using 10k ma 6s batteries but the voltage may be too low to obtain effective motor response with the large props. That destabilizes in and of itself. If the C/G was lowered might that not increase a natural gyroscopic effect that would increase the effectiveness of the controller? Re-locating batteries onto gear legs or constructing mounting points well below deck height would move the majority of non frame weight to a location less destabilizing. My thoughts anyway.
I have a need to find another controller and the domestic foundation behind Pixhawk is quite compelling but it would have to have a solid chance of functioning reliability. In your opinion, could it work? My next question applies to controller voltage input. What is the max input Pixhawk can safely handle? I may be moving up to a 7s or 8s battery to obtain better motor performance and propeller response. If Pixhawk cannot handle that what would be the best way to power the controller?
Thanks for your consideration.
I'm not following what you're talking about with PID setup for lift-off vs. hovering? Is this something with other flight controllers? I've never heard of this issue with ours.
About the CG: Some people think that having a low CG helps with natural stability, since the weight will "hang" underneath the lifting vector. This was actually disproved long, long ago when they were inventing rockets. It's called "The Rocket Pendulum Falacy".
http://en.wikipedia.org/wiki/Pendulum_rocket_fallacy
The problem with this idea is that people think the weight is a pendulum, like in a grandfather clock. However, the reason a rocket and a quadcopter do not benefit from a low CG is because the thrusters always operate in line with the mass displacement. There is absolutely no natural stability. And for sure "gyroscopic effect" is not relevant at all, since neither the mass or the frame are spinning.
The best way to design a frame to give it the best chance of being stable, is to have the weight concentrated as close to the center of the machine as possible, and directly in line with the propellers. This creates the lowest angular momentum, and so will require the least amount of stabilizing corrective force from the motors.
I've heard that if you can't have the mass exactly centered, the next best place to put it is actually *above* the frame. But I've never seen any good explanation or proof of this.
Could Pixhawk fly your machine? Well, anything is possible. The inertia of those large props definitely hurts. I haven't tuned anything like that, but I'm sure I could get it. Worst case, it would require some changes to the code.
The Pixhawk requires a 5V input. There is no internal step-down regulator, you must use an external one. One nice thing, is that the Pixhawk actually has two power inputs, and can hot-swap between them, so you can have a redundant power supply. So you will need an external regulator of some sort. This is actually not a big deal at all. Any good quality BEC should be able to do the job, possibly with a little extra filtering to get rid of any spikes. One other option for a machine like you have is a secondary battery system. This is what I do on most of my helicopters using the system. The Pixhawk and Servos are powered by a 2S battery. The servos are direct to battery, and I use a very high performance linear regulator to supply the Pixhawk. Lots of people in the hobby community think that linear regulators are bad, but this is only because they don't know what they're talking about. Yes, they have been widely mis-used in the hobby industry, but that does not mean they are bad. They are the perfect choice for powering a flight controller. I use a custom made Micrel 29300 based system. It's extremely reliable, very low noise compared to a switching regulator, and has exceptional low-voltage performance. I would not use a linear regulator for a servo load, that would be a mistake. But that is why I'm not doing that, the regulator only runs the controller, it has no problems supplying 1W of power to the controller.
The other nice thing about the dual-battery setup, is you power up the flight controller, and do whatever you need to do, program a mission, etc, in complete safety from having any chance of an accidental motor start. The only downside, is that it's an extra battery to manage. This shouldn't be a big deal however, as it doesn't take much battery to power a flight controller for a whole hour.
However, as I said, you could also just use a good quality HV BEC to supply power from the main batteries.