While waiting for input from experienced s800/Z15 pilots here are a few things to consider if you haven't already. Indeed looks like way too much vibration being created during flight, suggesting issues with motor and/or prop balance and possibly with vibration isolation, as you've noted. Also as you've noted, over-tightened prop blade screws could prevent proper blade alignment even at flight rpms. Check for consistent freedom of movement for each blade. Consider removing all blades (sorting into CW and CCW sets, of course). For each set, weigh each of the 6 blades and then pair blades such that differences between blades for each prop are minimized. As part of this exercise, also consider removing or adding weight to individual blades to achieve better balance between the two blades that form each prop. Check freedom of rotation of the motors, any indication of friction or bearing issues?
Also check for horizontal tracking for the blades. I believe CW and CCW motors are set a slight opposing angles. Check for proper canting of the motors relative to the arms. You have two sets (CW and CCW) of 3 arms each arms. Each of the 3 arms within a set should have identically oriented motors (ie angle between motor shaft axis and the horizontal axis of the arm itself).
Not surprised that moving the IMU had little effect as these do not appear to be FC-related effects. The white flashes you've seen likely reflect periods of excessive IMU vibration, despite the demping isolators. Check for proper assembly and vertical alignment of the 6 vibration dampers connecting the arms to the H-frame. Consider using tripod mounted video or some other method to record and monitor the motion of each arm during stable hover to see whether there are anomalies.
While one hopes for a simple or obvious fix, some other questions may be pertinent. Did you fly the s800 EVO previously without the Zen? If so, was vibration an issue prior to the extra weight? If you didn't evaluate flight w/o the Zen, consider whether doing so would be potentially useful in diagnosing the problem.
I hope you get some posts with more helpful things to consider as you've probably already exhausted these. Please let us know how you fare in solving this problem.
Steve
Hi Chris, I have been reading through some of your good posts and was wondering if you could help me. I have an S800 EVO + ZENMUSE Z15 and everything on bottom (zenmuse and battery tray, etc) are shaking like crazy as you can see in my video link. I have never balanced the props or motors -- didn't think I needed to (or didn't think the stock props would cause THIS much shaking). One person suggested I try loosening the prop screws so the two props can freely spin true via centripetal force. I am at a loss, all I know is the Zenmuse is shaking so much that the footage is entirely unusable until I figure this out. I recently moved the IMU from the hex frame to the IMU bracket, thinking it would help, and it didn't seem to do anything for the vibrations. Do gains have anything to do with this shaking? I do get white LEDs once in a while, too, but I don't know what they mean. I saw you say LAND IMMEDIATELY. any help would be very helpful. thanks!
http://www.youtube.com/watch?v=mc74jWA3ERY&feature=c4-overview&list=UUHzMg_w6HcAPlrpMv2gLLBA