New build F550 including explanations

wolph42

Member
Hi,

I'm considering starting a project building a F550. I'm a complete n00b at this aka absolute beginner. Since everything is new to me I've written up everything I learned so far including references and I'm currently at the point that I could use some feedback. I hope this is not too overwhelming as I had to dig up everything from scratch and go from there.

I've also been reading the 'read me first' and happy to have discovered aerosim which can give me some virtual practice.

The eventual ambition I have is to mount a gopro and het about 15 min. flight time. Getting there I've stumbled on some gaps and assumption to which I certainly could use some feedback.

During the writing of this I encountered a couple of questions I've marked these in red and would be most grateful if someone can shed some light on them!

Here's what I got so far (most of it is based on this)



_____________________________________GENERAL KNOWLEDGE_____________________________

Acronyms and Terms explained

Craft related
Y-4 Quadcopter (4 propellers)
Y-6 Hexacopter (6 propellers)
Y-8 Octacopter (etc.)
AUW All up weight (total weight of craft)(RoT: Thrust = 2x AUW)

The amount of propellers have the following impact: more propellers means more stable, and potentially: longer flight & more carrying capacity. Additionally when one motor fails: Y-4 will crash, Y-6 can get safely to ground (no control over direction), Y-8 can get safely home (full control remains)

Other
FPV First Person View
AP Aerial Phography
RoT Rule of Thumb
HK Hobbyking
RPM Revolutions per minute

Movement(rotation in one degree)
Pitch Nose up/down
Yaw Nose left/right
Roll Wings up/down

Control (Based on ‘normal’ airplane)
Elevation Controls the pitch (Horizontal flap on tail)
Ailerons Controls the roll (flaps on wings)
Rudder Controls the yaw (Vertical flap on tail)
Thrust Amount of power the propellers give

Thrust vs Elevation: when elevation is increased the nose of the plane goes up, this means that the original lift force vector is split up into two orthogonal force vectors which again means that the lift force vector becomes smaller = the plane starts to drop. By increasing thrust the elevation can be maintained (or increased).



______________________ CHOOSING PARTS AND SOME BASICS___________________________

Frame
Arm e.g. Y-6 has 6 arms
Centre plate holds the arms and the FC
Landing gear usually in combination with:
Gimbal a device where you attach your e.g. Camera to. The gimbal rotates in 2 or 3 Degr. of freedom to keep you camera stable.

Suggested
Frame: Flame Wheel F550 (Y-6)
http://www.hobbyking.com/hobbyking/store/uh_viewitem.asp?idproduct=49726
(435g)
()

Landing gear and Gimbal: Gopro brushless gimbal:
http://www.quadframe.us/collections/camera-mounts/products/gopro-brushless-gimbal
(190 g.)
And to be complete in weight: gopro silver ed.: (74g.)
()


FC
Flight Controller (Some ex.: KK, MultiWii, Ardupilot, Naza, Naze, Rabbit, WKM ). This is where the sensors are/go (gyro, accelerometer, sonar, GPS, Magnetometer, Barometer)

Gyro Detects rotation in all 3 degrees but will orientation will ‘drift’, hence ideal in combination with a:
Magnetometer aka compass Helps the gyro to keep its bearing.
GPS Global Positioning System, uses satellites to calculate exact (2-5m) position
Sonar Detects distance to ground (low altitude <15m) hence ideal in combination with:
Barometer Detects altitude of place (high altitude)

The least you need on board is a Gyro. Sensors can be bought separate or integrated.
Suggested FC: HK FC v1, 2.1 or 3
http://www.hobbyking.com/hobbyking/...ti_Rotor_Control_Board_V2_1_Atmega168PA_.html
(14.5g)
()


Motor
That which drives the propeller. Specifications:
Max current(A) This is closely related to the ESC (see below)
Shaft dia diameter of the shaft to which the propeller adapter will be attached
Suggested prop ‘ideal’ prop for this motor
Thrust (based on suggested prop)
Weight grams
Lipo(3S-4S) Lithium Polymer Battery (light weight high energy density)
kV RPM/V
RoT: the lower the voltage input the bigger the propellers that can be attached, the more thrust you can gain (per revolution)
Motor Mount That which attaches the motor to the frame (quite important).

Motor kV = RPM / Battery V or RPM = Motor kV x Battery V
E.g. 3S battery with a 600kV motor: RPM = 600 x 11.1 = 6660 RPM (without load)

This will start to make sense as soon as wel reach the propellers.

Another well known formula:
W(watt/power) = V(voltage) x I(ampere)

Suggested motors: 600kV or lower
http://www.hobbyking.com/hobbyking/...y_4206_530kv_Brushless_Multi_Rotor_Motor.html
(68g x 6 = 408g)
( x 7 = 147)

propeller adapter
is attached to the motor and the propellers are attached to it. Included with motor.


Propeller
The blades that make the craft fly. Specifications:
Diameter the length of the entire blade or the virtual circle the propeller generates.
Pitch amount of travel per revolution (inch per revolution) (RoT, low pitch = less vibrations and more overall stable)

When you mount 10 inch diameter prop RPM (originally 6660) of motor will be reduced to 3600 RPM (Revolutions Per Minute). WHY?
60 Revolutions Per Second.
With a pitch of e.g. 3.8 you get 3.8 inch per revolution: so 60x3.8 inch/second = 228 Inch/Sec = 5.7 m/sec
With a pitch of e.g. 6 inch you get 60 x 6 = 360 Inch/Sec = 9.1 m/sec

Suggested propeller:
To prevent unwanted YAW you want the opposite arms to have one CW and one CCW propeller so they rotate in opposite directions. The frame is 550mm which theoretically means that the max propeller radius can be 11 inch but the motors will likely not be on the edge so its safer to keep the manufacturer suggested 8~10 inch.

10x4.5 SF Props Black CW (2pc) CCW (2pc)

http://www.hobbyking.com/hobbyking/store/__25824__10x4_5_SF_Props_Black_CW_2pc_CCW_2pc_.html

(60g. for the four)
So in total (60*1.5 = 90g)
($ 3 x 2 = 6)

Its completely unclear whether the propellers will fit around the shaft of the motors. How do I figure that out?


ESC
Electronic Speed Controller
ESC supplies power from battery but not constant, it varies according to input signal.

ESC also has BEC (Battery Eliminated Circuit). BEC is nothing but 5V output from ESC that can power up receiver, servomotor(for camera gimbal) and FC.

RoTs:
- the Ampere rating of the ESC should be higher than max amp rating of motor (about 1.2 to 1.5 higher).
- It should be programmable
- Go for quality (check user reviews)

The above motors suggests 25 Amp ESC’s while it’s a max 25 A motor, which contradicts this. WHY? I’m aware that things can burn through when to much current is drawn through them so I’ll go with a higher ESC.

Suggested ESC: HobbyKing 30A BlueSeries Brushless Speed Controller

I’m REALLY in the dark here so I just went for the first link I encountered and checked the RoT: http://www.hobbyking.com/hobbyking/...0A_BlueSeries_Brushless_Speed_Controller.html
(28g x 6 = 168g)
( x 7 = 84)


Battery
The fuel for the engine. Specifications:
mAh milli Ampere hours. In short the total amount of energy
C discharge rating. How fast you can discharge the battery
S S stands for the amount of cells in series (which means that the voltage output of each cell is added to the total V.). One cell has an output of 3.7V, hence a 3S outputs 11.1 V and a 4S outputs 14.8.
P Cells can also be put in parallel which increases the current.

Suggested Battery
Well… assuming the motors are correct they draw: 6x25A = 150 A at max thrust. So that’s A LOT (potential overkill ?). Again no clue, so trial and error, lets go for 4S (checked motor and ESC they both can handle it). ZIPPY Compact 4000mAh 4S 25C Lipo Pack has a discharge rate of 25C. So that’s a max of 25 x 4A (4000mA = 4A) = 100 A. We need 150 at least, so that’s not enough.

ZIPPY Flightmax 8000mAh 4S1P 30C makes 8*30 = 240A which is enough but weighs a whooping (845 g.)
()


Transmitter receiver
Suggestion taken from here: Turnigy 9X
http://blog.oscarliang.net/choose-rc-transmitter-quadcopter/
mode 2 is suggested to be the most common for Y-4, so I guess that accounts for Y-6 as well.
Hence:
http://www.hobbyking.com/hobbyking/..._Module_8ch_Receiver_Mode_2_v2_Firmware_.html
(19 g) (receiver module)
()



_____________________CONCLUSION SO FAR_______________________________
Now how do I calculate whether the craft can fly? Taking into account the weight:

g$
Frame43521
Land & gimbal190118
Gopro740
FC14,513
Motors408147
Propellers906
ESC16884
Battery84564
Wiring10010
Receiver1960
Total2343,5523

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2343.5 (or 2.4kg). This means I need at least a thrust of 5kg.
Total costs: 523 $ (378 EUR) Leaving out the gopro but taking spare parts into account.

I've got a *feeling* that the motors are too heavy. I've tried using eCalc but that completely eludes me. From what I gathered these motors are optimized for 12" props so I guess something lower is required. On the other hand, I *do* require quite a bit of lift.

pls shoot!
 

nuclear

Member
I don't have all the detailed weight for mine but here's the info
DJI f550
zenmuse h3-2d
dji naza-v2
dji osd mk2
immmersionrc 600mw transmitter
fatshark 600tvl camera
turnigy 4s 6000mah
Stock dji motors

AUW is 2.4kg with the turnigy
it flies with both the 845 and 1038 dji props (no idea the temps on 10 inch, it's currently 0 Celsius outside so motor temps are really cold)
but ecalc says 10 inch is overrated for the motor when at full power so i got some 947 props
10 inch is the biggest you can put on a stock dji frame (about 1/2 inch between tips)
last weekend, i've also flown with 2* 2s 8000 in series and it flies correctly (the pack are rated at 20c) but i haven't checked the weight yet
 

wolph42

Member
I don't have all the detailed weight for mine but here's the info
DJI f550
zenmuse h3-2d
dji naza-v2
dji osd mk2
immmersionrc 600mw transmitter
fatshark 600tvl camera
turnigy 4s 6000mah
Stock dji motors

AUW is 2.4kg with the turnigy
it flies with both the 845 and 1038 dji props (no idea the temps on 10 inch, it's currently 0 Celsius outside so motor temps are really cold)
but ecalc says 10 inch is overrated for the motor when at full power so i got some 947 props
10 inch is the biggest you can put on a stock dji frame (about 1/2 inch between tips)
last weekend, i've also flown with 2* 2s 8000 in series and it flies correctly (the pack are rated at 20c) but i haven't checked the weight yet

Thanks for the swift reply.
Couple of questions (and explanations as I can still understand this when I read it back):

- zenmuse h3-2d - the gimbal to attach the (e.g.) goprop to: I've seen this model pop-up a LOT, making it apparently a popular model, however its also quite expensive.
What's the main reason to choose this one.?
-
dji osd mk2 - a module that can integrate a video stream with flight information (on screen display). Apparently it gets its info from other modules. Does it measure anything itself?
- dji naza-v2 - this is a FC right? it contains 3-axis gyroscope, 3-axis accelerometer and barometer. - Is this a FC in itself or an add-on which you connect to the FC?
- immmersionrc 600mw transmitter - a transmitter
- fatshark 600tvl camera - an FPV camera
- turnigy 4s 6000mah - the battery - do you have a flight time (including the FPV camera)?
- Stock dji motors - what are the specs? (as this is one of my question, what the best motors are)
- 845 and 1038 dji props - I'm guessing this means 8 and 10" propellers with a pitch of 4.5 and 3.8 correct?


 

nuclear

Member


Thanks for the swift reply.
Couple of questions (and explanations as I can still understand this when I read it back):

- zenmuse h3-2d - the gimbal to attach the (e.g.) goprop to: I've seen this model pop-up a LOT, making it apparently a popular model, however its also quite expensive.
What's the main reason to choose this one.?
not really a specific reason, but it's also the easiest to setup (quite easy, you connect it to the naza and that's it)
it's quite stable and works pretty well, the only time i've seen jello was because of incorrect vertical gain on my naza when going down really fast

-
dji osd mk2 - a module that can integrate a video stream with flight information (on screen display). Apparently it gets its info from other modules. Does it measure anything itself?
lists the info from the Naza, integrated video switching between both camera (main reason i bought it, my other quad is running immmersion EZosd)
- dji naza-v2 - this is a FC right? it contains 3-axis gyroscope, 3-axis accelerometer and barometer. - Is this a FC in itself or an add-on which you connect to the FC?
Yes, it's the FC, has GPS, voltage converter for BEC and an expansion port to allow connection to the osd and the gimbal
- immmersionrc 600mw transmitter - a transmitter
Yes, video transmitter
- fatshark 600tvl camera - an FPV camera
Yes FPV camera and with the dji osd, i can switch between the camera and the live output from the GoPro
- turnigy 4s 6000mah - the battery - do you have a flight time (including the FPV camera)?
flight time was around 10 minutes
- Stock dji motors - what are the specs? (as this is one of my question, what the best motors are)
the motor is a 2212 920kv, recommended per dji as 3s with 1038, 4s with 845, and the new tuned units (e300) has 9.4 by 4.3 for both 3s and 4s
- 845 and 1038 dji props - I'm guessing this means 8 and 10" propellers with a pitch of 4.5 and 3.8 correct?
Yes, you are correct

reply in blue :)
 

wolph42

Member
@nuclear: only now I realize I never properly answered your last post. Thank you for the reply.
one continuing question:
Yes, it's the FC, has GPS, voltage converter for BEC and an expansion port to allow connection to the osd and the gimbal
The BEC is a power supply only right?? Does the gimbal work alone or does it *need* some data input from the FC ?


Stuff I was stuck with myself: max size propellers, I've written a simple xls tool to calculate both the max prop size and the most optimal KV motor: http://bit.ly/1gmDQ3E

- It turns out to be 10 inch and 960 KV. I could go for more power (lower KV) but that would be less optimal (though might be needed to pull the total weight).
- most propellers come with adapters and there's also the drill. bottom line is check the shaft diameter with the propeller diam
- NTM gives thrust numbers at 4S the 9x6 lifts roughly 1kg im using 10x5 so that should be enough
 
Last edited by a moderator:

wolph42

Member
Crap, this forum does not allow editing posts later on... this means that any updates to the OP must be stuffed in later posts like this one.... petty.

I'll at least keep updating the hardware then based on my findings.

In this rig the battery icw the 10x5 should pull quite some weight and might be overpowered.

 
Last edited by a moderator:

nuclear

Member
@nuclear: only now I realize I never properly answered your last post. Thank you for the reply.
one continuing question:
Yes, it's the FC, has GPS, voltage converter for BEC and an expansion port to allow connection to the osd and the gimbal
The BEC is a power supply only right?? Does the gimbal work alone or does it *need* some data input from the FC ?

Most gimbal controllers have their own bec/power module. they connect directly to your main pack or a secondary pack
For the dji h3-2d gimbal, it takes some of it's input from the FC to allow pre-correction of the FC controller (the hexa compensating for wind by going at an angle, the gimbal with that knowledge will be able to compensate the other way at the same time) A dji gimbal cannot be used without a dji FC
for most of the other gimbals, they act alone and reacts to external change
the main use for the PMU (dji power module, the bec on the esc for other FC) is to power all the FC components and your receiver
 


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